View Full Version : Underground fab work DIY Dana 60 diff cover
I bought a new diff cover from UGFW and I really like it other then it took almost 2 weeks after I bought it to get here it was water jeted and bent there here are some pics of me TIG Welding it at the house
Befor pics
741
742
During welding 743
744
This is my root pass (hot pass) once I get it welded completely up I'll come back and put my cap pass on
Kabob
08-08-2012, 07:52 PM
did you get any warpage?
745
Root pass
746
Back side of weld 100% penetration
No warpage tacked it to the table
texasfrog
08-09-2012, 02:15 AM
Looks great JD,very clean welds for sure! I'll throw out props to you bro,Josh only wishes he could weld like that....:nutkick
Dave G.
08-09-2012, 06:20 AM
did you get any warpage?
Was wondering this too. Last time I tigged one I forgot to clamp it down, it warped like crazy.
I tacked it at every bolt hole and I jumped around and also let it cool off it took a lot longer then I thought but it turned out good. Did u have problems getting it Dave?? They shipped mine a week after I payed for it 😡
Dave G.
08-09-2012, 08:25 AM
I tacked it at every bolt hole and I jumped around and also let it cool off it took a lot longer then I thought but it turned out good. Did u have problems getting it Dave?? They shipped mine a week after I payed for it
I've never dealt with Underground Fab, I usually go through RuffStuff. However, I wouldn't say that's uncommon to have parts shipped a week after payment. Not saying I like it, it's just the way it is. I have to call Poly Performance on average of 5 times after an order to make sure my stuff gets out the door.
Kabob
08-09-2012, 04:21 PM
Looks great JD,very clean welds for sure! I'll throw out props to you bro,Josh only wishes he could weld like that....:nutkick
yeah your right Mark I have a long way to go to get to JD's level of welding
http://i144.photobucket.com/albums/r189/kabob00/2012-06-13134601.jpg
yeah your right Mark I have a long way to go to get to JD's level of welding
http://i144.photobucket.com/albums/r189/kabob00/2012-06-13134601.jpg
Yes u do Kabob it's ok u will get there one day 747
748😝😝
If u want I can give lessons on mild steel or stainless or other exotic metals such as titanium, FX414 I'll post the final touch of the cover hear in a few minutes
Kabob
08-09-2012, 07:07 PM
I think I do pretty well for someone that dont weld for a living ....... :bigok
texasfrog
08-09-2012, 07:14 PM
Sorry Josh,just having a little fun at your expense.i know how stingy you are with complements. Lol!
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Hey JD post a pic of the razor blade.
Kabob
08-09-2012, 08:09 PM
Sorry Josh,just having a little fun at your expense.i know how stingy you are with complements. Lol!
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Hey JD post a pic of the razor blade.
Well i dont think they make welding hoods in xxxl so i limit jd on complements :-D. ..... That is some good welding thou jd
Thanks man I've been doing it for a long time now here is the final pics of it I left it glass beaded and just cleared it 749750
Kabob
08-10-2012, 05:41 PM
had to weld some aluminum today what yall think?
http://i144.photobucket.com/albums/r189/kabob00/2012-08-10062512.jpg
texasfrog
08-11-2012, 12:39 AM
I think you should start a tread on welding.
Not bad josh and Mark I'll get that razor blade posted in a little bit
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